From metal charge and melting to moulding, heat treatment and dispatch - full foundry traceability in one system.
Manage foundry operations from inquiry, pattern planning, sand preparation, core making, melting, pouring, fettling, QC, and dispatch.
Giggles ERP brings the foundry's complex flow - charge mix, melting, moulding, pouring, fettling, heat treatment and inspection - into a single connected system, giving heat-wise traceability and tight control over yield and rejection.
Getting the right charge mix and tracking melt loss is tough without a system.
Blowholes, shrinkage and porosity drive rejection that's hard to trace to a cause.
Linking finished castings back to their heat/pour for quality audits is manual.
Metal yield and furnace energy cost per casting are hard to measure.
Charge-mix and melting modules track input metal, alloy and melt loss heat-by-heat.
Rejection logging with reasons plus QC inspection pinpoints and reduces defect causes.
Every casting is linked to its heat and pour for instant audit-ready records.
Yield and costing reports expose metal loss and energy cost per casting.
Connect inventory, planning, production, quality, purchase, sales, finance and workforce management in one integrated ERP.
Real-time tracking of raw materials, WIP and finished goods with reorder alerts and batch/serial traceability.
Schedule runs across machines, shifts and operations with capacity planning and live status.
Incoming, in-process and final inspection with rejection tracking and SPC for consistent quality.
General ledger, payables/receivables, GST, TDS/TCS and full financial statements.
Supplier management, purchase orders, approvals and spend analysis in one place.
Order processing, dispatch, pricing and CRM to keep customers and cash flow healthy.
Attendance, leave, shifts, payroll and performance for your whole workforce.
Preventive maintenance, calibration and breakdown analysis to maximise uptime.
Book a free demo and see how Giggles ERP streamlines procurement, production, quality and finance for the foundry industry.