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Home›Foundry Industry
🔥 Industry ERP Solution

FOUNDRY INDUSTRY
ERP SOFTWARE

From metal charge and melting to moulding, heat treatment and dispatch - full foundry traceability in one system.

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🔁 Workflow Cycle

Foundry Industry ERP Workflow

Manage foundry operations from inquiry, pattern planning, sand preparation, core making, melting, pouring, fettling, QC, and dispatch.

Foundry ERP

Sales Flow

Inquiry to Quote
↓
Sales Order
↓
Work Order
↓
Moulding
↓
Packing
↓
Invoice

Foundry Flow

Pattern Planning
↓
Sand Preparation
↓
Core Making
↓
Melting
↓
Shot Blasting
↓
Dispatch

Quality Flow

Raw Material QC
↓
Mould QC
↓
Melt Analysis
↓
Pouring QC
↓
Final Inspection
↓
Approval
⚡ Industry Overview

Built for the Foundry Industry

Giggles ERP brings the foundry's complex flow - charge mix, melting, moulding, pouring, fettling, heat treatment and inspection - into a single connected system, giving heat-wise traceability and tight control over yield and rejection.

⚠ Industry Challenges

COMMON CHALLENGES AND HOW GIGGLES ERP SOLVES THEM

Challenge 01: Charge & melt control

Getting the right charge mix and tracking melt loss is tough without a system.

Challenge 02: High rejection

Blowholes, shrinkage and porosity drive rejection that's hard to trace to a cause.

Challenge 03: Heat traceability

Linking finished castings back to their heat/pour for quality audits is manual.

Challenge 04: Yield & energy cost

Metal yield and furnace energy cost per casting are hard to measure.

HOW GIGGLES ERP MAKES IT EASY

Solution 01: Right charge, every heat

Charge-mix and melting modules track input metal, alloy and melt loss heat-by-heat.

Solution 02: Cut rejection

Rejection logging with reasons plus QC inspection pinpoints and reduces defect causes.

Solution 03: Full heat traceability

Every casting is linked to its heat and pour for instant audit-ready records.

Solution 04: Control yield & cost

Yield and costing reports expose metal loss and energy cost per casting.

✅ ERP Capabilities

EVERYTHING THIS INDUSTRY NEEDS IN ONE SYSTEM

Connect inventory, planning, production, quality, purchase, sales, finance and workforce management in one integrated ERP.

01

Inventory & Material Control

Real-time tracking of raw materials, WIP and finished goods with reorder alerts and batch/serial traceability.

02

Production Planning

Schedule runs across machines, shifts and operations with capacity planning and live status.

03

Quality Control

Incoming, in-process and final inspection with rejection tracking and SPC for consistent quality.

04

Financial Management

General ledger, payables/receivables, GST, TDS/TCS and full financial statements.

05

Procurement

Supplier management, purchase orders, approvals and spend analysis in one place.

06

Sales & Orders

Order processing, dispatch, pricing and CRM to keep customers and cash flow healthy.

07

HR & Payroll

Attendance, leave, shifts, payroll and performance for your whole workforce.

08

Maintenance

Preventive maintenance, calibration and breakdown analysis to maximise uptime.

Bring Giggles ERP to Your Business

Book a free demo and see how Giggles ERP streamlines procurement, production, quality and finance for the foundry industry.

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